李德胜, 张宇峰, 李浩群. 微机械电磁继电器的研究[J]. 北京工业大学学报, 2004, 30(2): 148-150,155.
    引用本文: 李德胜, 张宇峰, 李浩群. 微机械电磁继电器的研究[J]. 北京工业大学学报, 2004, 30(2): 148-150,155.
    LI De-sheng, ZHANG Yu-feng, LI Hao-qun. Fabrication of Micromechanical Electromagnetic Relay[J]. Journal of Beijing University of Technology, 2004, 30(2): 148-150,155.
    Citation: LI De-sheng, ZHANG Yu-feng, LI Hao-qun. Fabrication of Micromechanical Electromagnetic Relay[J]. Journal of Beijing University of Technology, 2004, 30(2): 148-150,155.

    微机械电磁继电器的研究

    Fabrication of Micromechanical Electromagnetic Relay

    • 摘要: 为了电磁继电器的微型化和提高生产效率,基于微机电系统(MEMS)加工技术提出并试制出一种微机械电磁继电器.这种微继电器由底层磁路、平面励磁线圈和活动电极(衔铁)构成比较完整的磁路,依靠励磁线圈的电流来控制其开关动作,微继电器体积约为5mm×5mm×0.4 mm,其制作工艺主要采用光刻、溅射、电镀和腐蚀牺牲层等常规微加工工艺;同时,利用磁路模型进行了电磁力的理论计算,利用其结果对活动电极尺寸和励磁线圈匝数进行了优化设计,给出了试制的微继电器样品的初步测试结果,励磁线圈阻抗约300Ω,触点导通阻抗约1.7Ω,励磁电流约50mA时可使继电器可靠吸合.

       

      Abstract: For the microminiaturization of electromagnetic relay and the enhance of its production efficiency, an micromechanical electromagnetic relay has been designed using micro electro mechanical systems(MEMS) fabrication process. The magnetic circuit of microrelay consists of the substrate magnetic circuit, a planar coil and a movable electrode. The relay takes "on" or "off depending on an exciting current. The relay size of about 5 mm ×5 mm × 0.4 mm is fabricated using the common micromachining technology like photoetching, sputtering, electroplating as well as etching sacrificial layer. Theoretical calculations are also carried out with respect to the electromagnetic forces yielded by the exciting coil with the use of magnetic circuit model. The optimum parameters concerning the coil and the vertical distance of the coil to the beam are attained with the simulation results. In addition, the primary testing results of the microrelay are given. The coil resistance is 300 Ω, the driving current of microrelay is no less than 50mA and the on-resistance of microrelay is 1.7Ω when it is on state.

       

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