装卡方式对超跨距横梁z向导轨面起拱曲线加工的影响
The Influence of the Chucking Mode on the Manufacture of the z-guide Face Camber Curve of Super-Span Beam
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摘要: 通过有限元方法对横梁的加工和安装过程进行了建模,充分考虑了测量方式的不同对起拱曲线的影响,分析横梁不同加工装卡方式与安装方式下起拱曲线的区别,发现了加工起拱曲线后的横梁仍未达到机床精度要求的原因,指出加工横梁z向导轨面起拱曲线时装卡方式与横梁实际工作时安装条件存在较大差别情况下,不能按照安装条件下计算得到的横梁起拱曲线直接加工.文章针对现有的装卡条件,对起拱曲线进行了补偿,克服了由装卡方式的不同带来的加工误差.Abstract: Using finite element method,the authors analyzed the manufacture and installation process of cross-rail,fully taking into account measuring impact of the camber curve under the different ways,and compared the installation difference between the manufacture and the work condition.The measure result was explained and the deviation reason was found.The error of the camber curve came from the clamping difference between the manufacture and the work condition.The authors advice that the reverse curve of deformation according to the work condition cannot be used directly to manufacture,when the clamping condition is different from the work condition.A new camber curve was provided,and the error,brought by the clamping condition,was compensated,and the deviation of the camber curve was eliminated.