耦合结合面特性的重型数控龙门机床的建模

    Modeling Study of the CNC Heavy-duty Gantry Machine Coupling With the Characteristics of the Joint Surfaces

    • 摘要: 针对重型数控龙门机床中存在的大型结合面,提出了一种结合面建模的新方法.该方法基于有限元理论,对结构件和结合面分别进行建模.在结构件建模中将连续体有限元离散,在2个结构件结合面处划分足够密集且一一对应的单元和节点;在结合面建模中,采用2节点12自由度的单元对2个结构件结合面一一对应的节点进行连接,建立了2个子结构结合面处节点间拉伸、压缩与扭转关系的结合部空间单元模型,完成了结合部建模和子结构模型耦合.利用该方法并基于HYPERMESH和ANSYS软件实现了耦合结合面特性的某重型数控龙门机床的建模和分析.与忽略结合面特性的机床模型进行仿真分析和实验测试数据对比,验证了耦合结合面特性建模方法的有效性,解决了耦合结合面特性的龙门机床建模问题.

       

      Abstract: Aiming at the existing of the joint surfaces in the CNC Heavy-dutygantry machine,a new method exactly creating the spring-dumping element of the joints by using joint nodes is presented.By using the finite theory,a mechanical system is divided into two typesof part,Bodies,Joints.Each part has its modeling.Continuous bodies are compartmentalized by using finite method.And the joint surfaces are divided into element and nodes.The joint nodes carry symmetrical characteristics.In the modeling of the joints,the new element that is created by the node and the corresponding node of six degrees of freedom embodies the relationship of the node among the tension,compression and torsion.The CNC Heavy-dutygantry machine model can be built by combining the elements and nodes of the joints and the bodies.In order to validate the imperative of modeling the joints and the effectiveness of the new method,a general CNC heavy-dutygantry with and without the characteristics of the joints are built by using the HYPERMESH and ANSYS software,meantime,the emulated data of the modal analysis and the experimental data are contrasted.

       

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