SERCOSⅡ在注塑机全电动设计中的应用

基金项目:

北京市重点实验室开放基金(KP0100200201).

详细信息

Application of Sercos on Fully Electric Designs of Injection Molder

College of Mechanical Engineering and Applied Electronics Technology, Beijing University of Technology, Beijing 100022, China

摘要: 针对传统注塑机在加工精度、加工效率上的不足,提出一种全电子注塑机的控制方案,介绍了基于SERCOSⅡ实时系统的运动控制方法,分析了实现注塑过程的高速、高精度的硬件体系.在试验样机3个月的连续工作中,当周期循环时间为4ms,注射量最大达到80cm³时,产品的成型周期能控制在15s以内,注出产品的质量、精度均满足要求,表明该设计切实可行.
- 实时系统 /
- 注射成型 /
- SERCOSⅡ /
- 全电子设备
Abstract: To improve the precision and efficiency of the traditional injection Molding machine,a control method of fully electric injection molder is introduced.With a summary of real-time data exchange based on SERCOSⅡ,the concept of motion control and the hardware system are mainly included.During the period of a 3-month successive test operation, the molding period can be dominated in 15 seconds when the system cycle-time is 4 ms and the injection max-volume is 70 cm³,and the product conforms well to quality and precision.
- real-time system /
- injection molding /
- SERCOSⅡ /
- electronic equipment manufacture

[1]	李德群.现代塑料注射成型的原理、方法与应用[M].上海:上海交通大学出版社,2005.
[2]	陈卫福,杨建武.开放式数控系统及SERCOS接口应用技术[M].北京:机械工业出版社,2003.
[3]	康存锋,陈卫福,黄旭东.基于PC的开放式数控系统[J].北京工业大学学报,2001,27(3):375-377.KANG Cun-feng,CHEN Wei-fu,HUANG Xu-dong.Open NC based on SERCOS[J].Journal of Beijing University of Technology,2001,27(3):375-377.(in Chinese)
[4]	康存锋,陈卫福,黄旭东.基于SERCOS技术实现高速高精度运动控制[J].制造技术与机床,2002(6):8-9.KANG Cun-feng,CHEN Wei-fu,HUANG Xu-dong.High speed and precision motion control based on SERCOS[J].Manufacturing Technology & Machine Tool,2002(6):8-9.(in Chinese)
[5]	蔡文远,张锋杰,陈明,等.诱导式全电动注塑机的研究及开发[J].中国塑料,2004,18(6):84-86.CAI Wen-yuan,ZHANG Feng-jie,CHEN Ming,et al.Research and development on inducing fully electrical injection molding machine[J].China Plastics,2004,18(6):84-86.(in Chinese)
[6]	康存锋,杨建武,费仁元,等.开放式PC型运动控制器的研究[J].中国机械工程,2004.15(9):800-802.KANG Cun-feng,YANG Jian-wu,FEI Ren-yuan,et al.Study on the open motion controller based on PC[J].China Mechanical Engineering,2004,15(9):800-802.(in Chinese)