6-TPS并联机床曲面加工的刀具姿态能力分析

    Analysis on the Cutter-Orientation Capability of Curved Surface Machining by 6-TPS Parallel Machine Tool

    • 摘要: 为了研究6-TPS并联机床曲面加工的刀具姿态能力问题,首先对刀具的切触干涉、外缘干涉以及机床支链杆长极限、支链干涉、铰链约束和奇异位形对刀具姿态的制约进行了分析,得到了相应的约束表达式;其次分析了相邻支链同侧铰链点的布位对支链干涉检验计算量的影响,并从降低运算复杂性的角度提出了确定同侧铰链点间的距离公式.基于得到的约束表达式及距离公式,给出了确定6-TPS并联机床采用平底刀加工曲面时刀具姿态角许用取值域的有效算法.该算法可用于曲面加工过程中的刀具姿态控制,以避免曲面的过切现象.

       

      Abstract: Analysis is made on the cutter-orientation capability of using the 6-TPS parallel machine tool for surface machining. At first, the constraints-result from the cutter contact interferrence and cutter edge interference, the length limit of extensible struts, the subchain interference, the angle limit of joints, the singularity configuration of the machine-effecting on the cutter orientation are analyzed, and the equations expressing these constraints are acquired. Then, the effect of the setting of the same side joints on two adjacent subchains on the calculation of subchain interference test is investigated, and the formulas to determine the distance between the same side joints are derived aiming to reduce the calculation complexity. Based on the obtained equations, an efficient algorithm to calculate the allowable value region of the cutter-orientation angle for surface machining using the 6-TPS parallel machine tool with the flat cutter is presented. The algorithm can be used to control the orientation of the cutter so as to avoid over-cutting in surface machining.

       

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