硫化氢腐蚀疲劳环境中高压气瓶临界裂纹尺寸计算

    Account of Critical Crack Sizes to the High Pressure Gas Cylinder in Corrosive and Fatigue Environment

    • 摘要: 针对当前高压天然气瓶缺乏“检验与评价标准”的现状,按照断裂力学与概率统计理论,从H2S应力腐蚀角度出发,在符合实际工况的中等质量分数的H2S溶液、6.7μHz超低周频率下进行了系列试验,得到了腐蚀疲劳裂纹扩展速率/dN-△K的数学表达式。用逆推方法,在综合考虑H2S应力腐蚀下的极限裂纹尺寸、腐蚀疲劳环境中的裂纹扩展量、实验数据的随机性与可靠度、不同检验周期实用性的基础上,定量给出了多种检验周期下气瓶初始最大允许裂纹尺寸,绘制了裂纹评定图,为制定气瓶的检验周期及进行寿命评估提供了实验依据。

       

      Abstract: Contraposed to the lack of testing and evaluation standards of high-pressure compressed natural gas (CNG) vessels, using fracture mechanics approach and probability analysis method, H2S stress corrosion cracking tests and corrosion fatigue tests were done in the H2S solution of moderate concentration and at a low frequency 6.7μHz. The relations between fatigue crack growth rate /dN and the increment of fracture toughness △K were determined. By using inverse inferring method, considering critical crack sizes of H2S stress corrosion cracking, crack increments of corrosion fatigue, random capability and reliability of data and the practicality of different service period, the allowable crack sizes of different service period were calculated and the curves between allowable crack depth and original crack length were obtained, which would supply more accurate data to determine the service period and to evaluate pressure vessels' residual life.

       

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