碳纤维增强树脂复合材料制孔技术研究进展

    Review of Drilling for Carbon Fiber Reinforced Polymer

    • 摘要: 碳纤维增强树脂复合材料是以碳纤维为增强体、树脂为基体的复合材料,因其质量轻、耐腐蚀、抗疲劳等优良特性,逐渐替代了许多传统金属材料,广泛应用于航空航天、车辆制造、船舶运输等领域。碳纤维增强树脂复合材料的各向异性及非均质特性给加工带来了极大挑战和困难,尤其是大型复合材料的连接装配避免不了小孔结构的加工,但是孔周围产生的应力集中会显著降低连接件的抗疲劳性能。基于此,该文系统综述了碳纤维增强树脂复合材料的制孔方法及其特点。首先,阐述了不同加工工艺下碳纤维增强树脂复合材料制孔的研究进展,并分析不同工艺下产生的主要缺陷,包括孔的表面形貌特征(如边沿毛刺、撕裂、热影响区、表面粗糙度等)和孔的侧壁形貌特征(如纤维分层、孔锥度、侧壁粗糙度等)。其次,针对复材层板的强度和破坏模式,综述了孔加工对复材层板性能的影响。最后,总结和讨论了碳纤维增强树脂复合材料制孔技术的发展趋势和前景。

       

      Abstract: Carbon fiber reinforced polymer, as one type of composites, is composed of carbon fiber as the reinforcement and resin as the matrix, which is widely used in aerospace, vehicle manufacturing, ship transportation and other fields, due to their excellent properties such as light weight, corrosion resistance and fatigue resistance. The anisotropic and non-homogeneous of carbon fiber reinforced polymer bring great challenges and difficulties to drilling process, especially the connection and assembly of large composite materials cannot avoid the processing of small hole structures; however, the stress concentration generated around the holes can significantly reduce the fatigue resistance of the connectors. Based on this, this review covers drilling technologies of carbon fiber reinforced polymer, the advantages and disadvantages of these technologies. First, the research progress of drilling of carbon fiber reinforced polymer with different processing methods was reviewed, and the main defects produced by different processing methods were analyzed, including the surface morphologies (such as edge burr, tearing, heat affected zone, surface roughness, etc.) and the sidewall morphological characteristics of holes (such as fiber delamination, hole taper, sidewall roughness, etc.). Second, according to the strength and failure mode of laminated laminates, the influence of drilling on the performance of laminated laminates was reviewed. Finally, the development trend and prospects of drilling technology for carbon fiber reinforced polymer were summarized and discussed.

       

    /

    返回文章
    返回