数控精密立式磨床空间误差建模及溯源分析

    Spatial Error Modeling and Traceability Analysis of CNC Precision Vertical Grinder

    • 摘要: 数控精密立式磨床在加工时具有变形量少、圆度更好的优点, 广泛应用于机床行业中套筒类、盘类、环类、小型工作台等零件的磨削加工领域。与国外相比, 国内机床行业在高端磨床领域存在着生产效率低、加工精度差等问题。以某型号数控精密立式磨床为研究对象, 首先通过研究各关键部件之间的运动关系, 得出相应的几何误差参数, 运用多体系统理论建立了部件之间的变换矩阵, 进而得到磨床的精密加工约束方程, 从而建立磨床的空间几何误差模型。依据该空间误差模型, 建立误差灵敏度模型, 得到影响加工精度的关键误差项。最后针对关键误差项进行误差修复, 完成对数控立式磨床加工精度的优化, 可在立式磨床设计阶段提供一定的设计理论基础。

       

      Abstract: Computer numerical control (CNC) precision vertical grinder has the advantages of less deformation and better roundness during processing. It is widely used in the grinding field of sleeve, disk, ring, small table and other parts in the machine tool industry. Compared with foreign countries, domestic machine tool industry in the field of high-end grinding machine has low production efficiency, poor machining accuracy and other problems. In this paper, with a type of CNC precision vertical grinding machine as the research object, first of all, through the study of motion relationship between the key components, the corresponding geometric error parameters were obtained, and then parts were built based on multi-body system theory, the transformation matrix between the grinding machine precision machining constraint equation was obtained, and thus space of the grinding machine geometric error model was established. Based on the spatial geometric error model, the error sensitivity model was established, and the key error terms affecting the machining accuracy were obtained. Finally, the key error items were repaired to complete the machining accuracy optimization of CNC vertical grinder, which can provide a theoretical basis for the design of vertical grinding machine.

       

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