基于磁致伸缩超声导波的道岔尖轨缺陷监测实验研究

    Experimental Monitoring of Defects in Switch Rail Using Magnetostrictive-based Ultrasonic Guided Waves

    • 摘要: 尖轨缺陷是道岔系统的重要安全隐患之一。研究利用平板式磁致伸缩传感器在轨底激发30、70和100 kHz的类水平剪切波,对尖轨轨头和轨底缺陷进行监测。首先,研究了环境温度对尖轨中特征结构反射回波波包能量的影响规律,观察到波包能量随温度近似线性增长。提出利用特征信号和基准信号能量比值的方法,有效补偿温度对监测结果的影响。其次,开展了尖轨轨头和轨底缺陷体积增大过程中的导波监测实验,利用了缺陷及其后端反射波包能量“先扬后抑”的特性,增强了导波对缺陷的识别能力。以30和70 kHz导波为例,它们可分别识别出长20.0 mm、宽2.0 mm、深7.1 mm的轨底缺陷和长38.6 mm、宽2.0 mm、深10.1 mm的轨头缺陷。上述研究表明,磁致伸缩导波技术可以实现道岔尖轨缺陷的有效监测,具有重要的工程应用前景。

       

      Abstract: Switch rail defect is one of the important safety hazards in turnout system. The flat-plate magnetostrictive sensor was used to excite 30, 70 and 100 kHz horizontal shear waves at the bottom of the rail to monitor the head and bottom defects of the pointed rail in this paper. First, the influence of ambient temperature on wave packet energy of the reflected echo of the characteristic structure in the switch rail was studied. The wave packet energy was observed increases approximately linearly with temperature. The method of energy ratio between characteristic signal and reference signal was proposed to effectively compensate the influence of temperature on monitoring results. Second, the guided wave monitoring experiment was carried out in the process of increasing the volume of the rail head and rail bottom defects. The characteristics of the defects and the reflected wave packet energy at the rear end were "first raised and then suppressed", which enhanced the recognition ability of guided waves to the defects. Taking 30 kHz and 70 kHz guided waves as examples, they could identify the rail bottom defects of 20.0 mm in length, 2.0 mm in width and 7.1 mm in depth, and the rail head defects of 38.6 mm in length, 2.0 mm in width and 10.1 mm in depth, respectively. Results show that the magnetostrictive guided wave technology can realize the effective monitoring of switch rail defects, and has important engineering application prospects.

       

    /

    返回文章
    返回