径向构造电液复合缓速器制动特性

    Braking Characteristics of the Radial Structure Eddy Current-Hydraulic Hybrid Retarder

    • 摘要: 为保证在长下坡工况时的安全行驶,重载车辆普遍安装液力缓速器或电涡流缓速器.液力缓速器(液缓)低速特性差,单独使用难以满足重载车辆在低车速下长坡时对辅助制动系统的需求,而电涡流缓速器(电缓)在高速时扭矩小,由此得出:电缓与液缓两者的制动性能具有互补的特点.结合液力制动及电涡流制动机理,将电缓与液缓一体化设计,获得了一种径向构造的电液复合缓速器(简称电液复合缓速器).该缓速器在低转速下主要依靠电涡流缓速部分制动,在高速时依靠电涡流缓速部分及液力缓速部分共同作用.对试制的样机进行台架试验,研究了电液复合缓速器的制动特性和控制方法.同时,建立车辆仅依靠缓速器制动的动力学模型,并根据试验结果建立了考虑响应时间的缓速器模型.通过对上述模型进行数值模拟,研究在相同空间内设计的电液复合缓速器、纯液缓和纯电缓的制动特性.研究发现车辆仅依靠电液复合缓速器进行制动,不但能够满足国标对车辆辅助制动系统的要求,还能够使制动时间最短.除此之外,可仅通过控制电涡流部分的制动扭矩实现车辆的恒速控制,从而简化车辆辅助制动系统的控制难度.

       

      Abstract: Heavy-duty vehicles are generally equipped with non-contact hydraulic retarders or eddy current retarders to ensure safe driving during long downhill conditions. The hydraulic retarder (HR) has poor low-speed characteristics, and it is difficult to meet the needs of the auxiliary braking system when heavy-duty vehicles are used at low speeds on long slopes. The eddy current retarder (ECR) has low torque at high speeds. The braking performances of these two retarders have complementary characteristics. Based on the principles of the eddy current braking and the hydraulic braking, the two retarders were combined to obtain a radial structure eddy current-hydraulic hybrid retarder (EHR). At low speeds, the EHR mainly relied on the eddy current braking, while at high speeds, it relied on both eddy current and hydraulic braking. The prototype was made for the bench test, and its braking characteristics and control method were studied. A vehicle dynamics model that relied only on retarder's braking was established, and a retarder model considering the response time was established based on the bench test results. In this paper, through the numerical simulation of the above model, the braking characteristics of the EHR, HR and ECR designed in the same space were compared. The study shows that the vehicle only relies on the EHR for braking, which can not only meet the national standard's requirements for its auxiliary braking systems, but also minimize the braking time. Additionally, the vehicle's constant speed control can be achieved only by adjusting the braking torque of the eddy current part, which simplifies the control system.

       

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