基于气压ABS电磁阀的解耦式制动能量回收

    Uncoupled Braking Energy Recovery System Based on Pneumatic ABS Solenoid Valve

    • 摘要: 为了降低纯电动客车能耗,提出了以气压ABS电磁阀为解耦装置的解耦式制动能量回收系统工作原理、构型和控制策略,通过台架实验测得了ABS电磁阀压力调节特性并提出了基于该特性的分段式ABS电磁阀调压模型,为了验证制动能量回收系统的可行性,基于Matlab/Simulink/Stateflow和AVL Cruise搭建了联合仿真平台,其中整车控制和气压调压特性模型基于Matlab/Simulink/Stateflow搭建,其他部分基于AVL Cruise搭建,二者通过API接口集成,并以某12 m纯电动客车为例对其性能进行了参数化和联合仿真.结果表明:气压ABS电磁阀对制动力的调节虽有一定超调,但整车减速度变化平滑,整车速度可准确跟踪目标值,气压ABS电磁阀对制动力的调节精度能够满足制动力解耦调节的要求.在中国典型城市综合工况下,针对多种常用载荷,以整车百公里电耗为评价指标,与无制动能量回收方案相比,空载电耗减少32.94%,半载电耗减少30.47%,满载电耗减少28.12%;与耦合式制动能量回收方案相比,空载电耗减少13.47%,半载电耗减少12.10%,满载电耗减少11.32%,节能效果显著.

       

      Abstract: To reduce the energy consumption of electric bus, the working principle, configuration and control strategy of uncoupled braking energy recovery system (URBS) based on the pneumatic ABS solenoid valve were proposed. The pneumatic dynamic characteristics of the ABS valve were tested and the segmented ABS solenoid valve pressure regulating model was proposed based on the characteristics. To verify the feasibility of URBS, a joint simulation platform was built based on Matlab/Simulink/Stateflow and AVL Cruise. The vehicle control and pneumatic braking characteristic module were built based on Matlab/Simulink/Stateflow. Other modules were built based on AVL Cruise. They were integrated through API interface. Taking a 12 m electric bus as an example, the performance of URBS was compared and verified. According to the simulation results, the braking torque has a certain overshoot, but the vehicle deceleration changes smoothly, and the vehicle speed can accurately track the target value. It shows that the pneumatic ABS solenoid valve can meet the requirements of URBS for braking force regulation. The vehicle energy consumption under different loads was compared, when the simulation condition is the comprehensive conditions of typical cities in China. The 100 km power consumption of vehicle was taken as evaluation index. Compared with the non-braking energy recovery scheme, the power consumption can be reduced by 32.94% when the load is no load. The power consumption can be reduced by 30.47% when the load is half load. The power consumption can be reduced by 28.12% when the load is full load. Compared with the coupled braking energy recovery scheme, the power consumption can be reduced by 13.47% when the load is no load. The power consumption can be reduced by 12.10% when the load is half load. The power consumption can be reduced by 11.32% when the load is full load. Results show that the energy saving effect is remarkable. The relevant research can provide reference for the production of URBS for commercial vehicles in China and provide solution for improving the economy of new energy commercial vehicles.

       

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