面向磨机负荷参数预测的多通道机械信号分析评估与优化组合

    Multi-channel Mechanical Signal Analytical Estimation and Optimal Combination for Mill Load Parameter Forecasting

    • 摘要: 针对球磨机系统中所采集的多源(多通道)机械信号在不同运行工况下的灵敏度具有差异性和蕴含磨机负荷参数(mill load parameter,MLP)信息存在冗余性与互补性等问题,提出了一种面向MLP预测(MLP forecasting,MLPF)的多运行工况多通道机械信号分析评估与优化组合方法.首先,基于多通道机械信号构建多运行工况下的数据驱动MLPF模型,采用验证数据集获取模型结构参数和验证误差;然后,定义对多通道机械信号预测性能和蕴含信息贡献率进行分析与度量的综合评估指标,并基于该指标结合预设定阈值进行有价值通道信号的初次选择;最后,对初选后的多通道机械信号进行优化组合以获得具有最佳预测性能的MLPF模型.通过实验球磨机的多通道机械信号仿真验证了所提方法的有效性.

       

      Abstract: The sensitivity of multi-source (multi-channel) mechanical signals of ball mill system at different working conditions is different. Moreover, the valuable information for constructing mill load parameters (MLP) in them is also diverse. Aim at these problems, an optimal combination method for MLP forecasting (MLPF) and an analytical estimation of multi-channel mechanical signal at multiple working conditions were proposed. First, the data-driven MLPF models under multi-condition based on multi-channel mechanism signals were constructed, whose structure parameters and validation errors are calculated based on validation dataset. Then, a new combined evaluation index was defined to analyze and measure the prediction contribution ratio and hidden information contribution ratio of the multi-channel mechanical signals. By using the combined evaluation index and pre-set threshold, the initial selection of the multi-channel signals was achieved. Finally, these selected multi-channel mechanical signals were optimally combined and the best combination was used to construct MLPF model. The simulation results based on multi-channel mechanical signals of a laboratory scale ball mill verified the effectiveness of the proposed method.

       

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