自励式车桥缓速器制动性能

    Braking Performance of a Self-excited Axle Retarder

    • 摘要: 针对传统电涡流缓速器制动力矩热衰退严重,液力缓速器结构复杂、价格高以及拖挂车辆缓速器安装位置的特殊性,提出了一种自励式车桥电磁液冷缓速器.研究了自励式车桥缓速器的结构特点和工作原理,利用电磁学原理推导出缓速器气隙磁密和制动力矩的公式,建立制动系统和发电系统的数学分析模型,对制动系统的磁路和发电系统的性能进行分析.设计了2 000 N·m自励式车桥缓速器的三维模型,利用有限元法对其电磁场分布、制动力矩和发电特性等进行瞬态仿真分析,得出影响制动力矩和发电性能的相关因素.最后对自励式车桥缓速器样机进行台架试验,对缓速器样机制动特性和发电特性进行测试,并将测试结果与理论计算结果进行对比,得出测试结果与理论计算结果误差在6%以内;在车桥缓速器转速为1 000 r/min时,制动力矩达到2 000 N·m,工作20 min后,制动力矩为1 580 N·m,下降了20.8%,满足重型车辆的要求;在转速为1 000 r/min时,发电机负载电流达到90 A,满足供电需求,证明自励式车桥缓速器设计合理,满足车辆制动要求.

       

      Abstract: As we all know, there are a series of problems in the current retarder, such as, the high price and complicated construction of traditional hydraulic retarder, heat recession of the brake of eddy current retarder and the special installation site of trailers' retarder. To resolve these problems, a liquid cooled self-excited axle retarder was proposed based on the knowledge of electromagnetic. First, the electromagnetic knowledge was used to deduce the air-gap magnetic flux density and braking torque by analyzing the feature of construction and working principle. A model of the braking system and electrical power generating system was set up to analyze the magnetic circuit. Second, a 3D model of a 2 000 N·m axle retarder was designed, and the electromagnetic field distribution, braking torque and power generation characteristics were analyzed by using finite element method. From this analysis, the relevant factors that affected the braking torque and power generation performance were derived. Finally, a bench test of the retarder prototype was preformed to test its brake characteristics and power generation characteristics. The test result shows that the error between the test result and the theoretical calculation is within 6%, and at a speed of 1 000 r/min, the braking torque reaches 2 000 N·m, after 20 minutes, the braking torque is 1 580 N·m, with a decrease of 20.8%, meeting the requirements of heavy vehicles. At a speed of 1 000 r/min, the generator load current reaches 90 A, and the above conclusions prove that the self-excited axle retarder design can meet the braking requirements and power supply requirements.

       

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