微通道中高黏度油墨流体的黏性耗散生热

    Heat Generation Based on Viscous Dissipation of High Viscosity Fluid Ink in Microchannels

    • 摘要: 为了分析胶印机钢辊和橡胶辊间的微通道中高黏度油墨流体的黏性耗散效应,首先对黏性耗散效应的影响因素进行分析,然后运用流体仿真软件Fluent对微尺度的高黏度油墨流体的黏性耗散生热进行了研究.建立了考虑黏性耗散生热的油墨流体仿真模型,获得了油墨流体的压力分布、速度分布及温度分布等特性;通过不同通道尺度、不同油墨黏度的仿真对比分析,结合理论分析,得到了通道尺度和油墨黏度对黏性耗散生热的影响.结果表明:随通道尺度的减小,油墨流场的温度升高,并且流场的最高温度与通道尺度间近似为非线性的指数关系.随油墨黏度的增大,油墨流场的温度升高,并且流场的最高温度与油墨黏度间为近似线性关系.

       

      Abstract: To analyze the viscous dissipation effects of high viscosity ink fluid in the microchannels between the steel roller and the rubber roller of the offset press, the influence factors of the viscous dissipation effects were first analyzed. Then, the fluid simulation software Fluent was used to study the heat generation based on viscous dissipation of high viscosity ink fluid in microscale. An ink fluid simulation model was established in detail considering the viscous dissipation effects, and the characteristics of the ink fluid including the distributions of pressure, velocity and temperature were obtained. The simulation results of diverse channel scales and different ink viscosities were comparatively analyzed. In the meanwhile, combined with theoretical analysis, the impact of channel dimensions and ink viscosity on viscous dissipation was finally obtained. With the decrease of the channel scale, the flow field temperature rises. Besides, the relationship between the highest temperature of the flow field and channel dimensions are approximately nonlinear exponential. With the increase of ink viscosity, the ink flow field temperature also rises. Additionally, the highest temperature of the flow field and the ink viscosity are approximately linear relationship.

       

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