1000MW超超临界锅炉高温腐蚀分析及对策

    Analysis and Solution of High-temperature Corrosion for a 1000MW Ultra-supercritical Boiler

    • 摘要: 为了控制水冷壁高温腐蚀,对某超超临界锅炉贴壁气氛进行了测量,并对腐蚀剥落片做了扫描电镜分析、能谱分析和X射线衍射分析. 结果表明:贴壁还原性气氛循环波动是造成水冷壁高温腐蚀的主要原因;燃尽风(OFA)和二层分离式燃尽风(SOFA)之间区域整体上还原性气氛最为强烈,贴壁H 2S浓度最高,最易造成高温腐蚀;双切圆墙式燃烧方式易造成前后墙局部H 2S浓度偏高;高温腐蚀剥落片外侧为疏松的Fe 2O 3,内侧为致密的FeS;负荷变动引起的贴壁气氛氧化-还原交替变动是加剧高温腐蚀程度的重要因素;在锅炉实际运行中,优化配风方式、维持贴壁气氛稳定可以减缓低NO x 燃烧锅炉高温腐蚀的进程.

       

      Abstract: In order to control the high-temperature corrosion of water-wall, the pinning atmosphere was measured and the flake pieces were analyzed by SEM, EDS and XRD. The results show that the main reasons of water-wall high-temperature corrosion are cycle-by-cycle variation of reductive atmosphere. The area of most intense of reductive atmosphere and the concentration of H 2S is between OFA and SOFA. The possibility of the high-temperature corrosion of this area is great. Dual tangential circle wall firing can raise the concentration of H 2S at front-wall and back-wall. The outside corrosion product is Fe 2O 3, and on the contrary,the inside one is FeS. The alternation of the pinning atmospheres from oxidation atmosphere to reductive atmosphere which caused by load was a key factor of the high-temperature corrosion. In actual operation of boiler, optimizing air distribution mode and keeping the pinning atmosphere stabilization can reduce the rate of the high-temperature corrosion to low NO x combustion boilers.

       

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