同步辐射技术在熔池内部信息实时表征中的应用现状

    Current Advances in Synchrotron Radiation Technology for Real-time Characterization of Internal Dynamics in Molten Pools

    • 摘要: 同步辐射技术凭借其高亮度、高时空分辨率及强穿透性优势,为熔焊与金属增材制造中熔池内部动态信息的实时表征提供了革命性手段。该文系统综述了同步辐射技术在熔池气液界面动态行为、固液界面演化、金属流动行为、气泡行为等关键领域的应用进展。研究表明,同步辐射技术可突破传统表征手段的时空分辨率与穿透深度限制,揭示熔池内部多物理场耦合机制及缺陷形成规律,为工艺参数优化与数值模型验证提供高精度实验基准。此外,人工智能与同步辐射技术的结合显著提升了数据解析效率。然而,现有技术仍面临时空分辨率不足、多模态协同性有限及全生命周期观测缺失等挑战。未来,第四代同步辐射光源的普及和多模态联用技术的开发以及人工智能的深度赋能将推动该技术向全周期、多尺度、高保真方向发展,为熔焊与金属增材制造工艺优化与工业应用提供更强支撑。

       

      Abstract: Synchrotron radiation technology, leveraging its exceptional advantages in high brightness, superior spatiotemporal resolution, and strong penetration capability, has revolutionized the real-time characterization of dynamic internal behaviors in molten pools during welding and metal additive manufacturing processes. This review systematically summarizes the advancements in synchrotron radiation applications across critical domains, including gas-liquid interface dynamics, solid-liquid interface evolution, metal flow behaviors, and bubble dynamics. Research demonstrates that synchrotron radiation overcomes the spatiotemporal resolution and penetration depth limitations of conventional characterization methods, thereby elucidating multiphysics coupling mechanisms within molten pools and defect formation principles. It offers high-precision experimental benchmarks for process parameter optimization and numerical model validation. Furthermore, integrating artificial intelligence with synchrotron radiation has significantly enhanced data analysis efficiency. However, current techniques still face challenges such as insufficient spatiotemporal resolution, limited multimodality synergy, and a lack of full lifecycle observation capabilities. Looking forward, the popularization of fourth-generation synchrotron radiation light sources, the advancement of multi-modal correlative techniques, and the deep integration of artificial intelligence will drive comprehensive-cycle, multi-scale, and high-fidelity advancement, thereby enhancing process optimization and industrial applications in fusion welding and metal additive manufacturing.

       

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