滚珠丝杠时变磨削系统双再生稳定性分析

    Stability Analysis of Doubly Regenerative of the Ball Screw Time-varying Grinding System

    • 摘要: 珠丝杠由于长径比大具有弱刚性,在磨削加工过程中其动态特性随磨削位置变化具有显著时变性,导致滚珠丝杠磨削加工过程中的稳定性难于保证,影响滚珠丝杠磨削表面质量和耐磨性能,降低滚珠丝杠磨削加工效率和精度保持性。该文提出滚珠丝杠时变磨削系统双再生稳定性分析方法,能更准确地预测滚珠丝杠时变磨削系统的磨削颤振,提高滚珠丝杠磨削表面质量和磨削加工效率。基于Euler-Bernoulli梁理论、弹性梁的连续条件和边界条件,建立滚珠丝杠横向振动的模态阵型函数。建立含多个中心架固定支撑的滚珠丝杠磨削动力学模型,分析滚珠丝杠在整个磨削加工过程中不同磨削位置处时变的动态特性。阐述滚珠丝杠磨削系统双再生磨削颤振机理,分析在整个磨削加工过程中和动刚度最薄弱位置处滚珠丝杠磨削加工的稳定性。基于NSGA-Ⅱ遗传优化算法对中心架支撑的位置进行进一步优化。滚珠丝杠时变磨削系统的双再生稳定性分析和中心架支撑位置的优化,为合理选择磨削加工参数,保证滚珠丝杠在整个磨削加工过程中的稳定性提供了依据。

       

      Abstract: Because of the low stiffness of the ball screw with a large aspect ratio, the dynamic characteristics of the ball screw have significant time-varying characteristics with the change of the grinding position during the grinding process. Therefore, it is difficult to ensure the stability of the ball screw during the grinding process, affecting the surface quality and wear resistance of the ball screw, and reducing the grinding efficiency and accuracy retention of the ball screw. In this paper, the stability analysis method of doubly regenerative for the ball screw time-varying grinding system was proposed to predict grinding chatter more accurately and improve the grinding surface quality and machining efficiency of the ball screw. The modal formation function of the transverse vibration of the ball screw was established based on the Euler-Bernoulli beam theory, the continuity condition, and the boundary condition of the elastic beam. The grinding dynamic model of the ball screw with fixed supports of multiple steady rests was established, and the time-varying dynamic characteristics of the ball screw at different grinding positions during the entire grinding process were analyzed. The grinding chatter mechanism of the doubly regenerative of the ball screw grinding system was expounded, and the grinding stability in the whole grinding process and at the weakest position of dynamic stiffness of the ball screw was analyzed. The NSGA-Ⅱ genetic optimization algorithm was used further to optimize the support position of the steady rests. The stability analysis of doubly regenerative for the ball screw time-varying grinding system and the optimization of the support position of the steady rests provide a basis for reasonable selection of grinding parameters and ensure the stability of the ball screw in the whole grinding process.

       

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