考虑刀具工件耦合特性的正交车铣稳定性分析

    Stability Analysis of Orthogonal Milling Considering Tool-Workpiece Coupling Characteristics

    • 摘要: 考虑细长轴类零件工件时变动态特性及其与刀具动态特性耦合关系, 建立正交车铣加工动力学模型, 采用时域全离散方法分析正交车铣切削稳定性, 建立考虑主轴转速、轴向切深和切削位置的三维稳定性叶瓣图。使用时域仿真的方法验证了三维稳定性叶瓣图的准确性。为了优选铣削刀具以达到提高细长轴类零件正交车铣加工效率的目的, 以铣削刀具刚度为优化目标。通过三维稳定性叶瓣图全局极限切深最大化, 采用最大值最小值优化算法, 得到最佳刀具刚度, 为细长轴类零件正交车铣刀具优选提供理论依据。

       

      Abstract: Considering the time-varying dynamic characteristics of the workpiece of slender shaft parts and its coupling relationship with the dynamic characteristics of the tool, an orthogonal turning and milling dynamic model was established, the time-domain discrete method was used to analyze the cutting stability of orthogonal turning and milling, and the three-dimensional stability leaf lobe diagram considering the spindle speed, axial depth of cut and cutting position was established. The accuracy of the three-dimensional stability leaf lobe diagram was verified by using the time-domain simulation method. To optimize the milling tool to achieve the purpose of improving the orthogonal turning and milling efficiency of slender shaft parts, the stiffness of the milling tool was taken as the optimization objective, the global ultimate depth of the cut of the three-dimensional stability diagram was maximized, and the maximum and minimum optimization algorithm was used to obtain the best tool stiffness, which provided a theoretical basis for the optimization of orthogonal turning and milling tools for slender shaft parts.

       

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