生物医疗材料Ti13Nb13Zr铣削稳定性建模与仿真研究

    Modeling and Simulation of Milling Stability of Biomedical Material Ti13Nb13Zr

    • 摘要: 针对新型β钛合金Ti13Nb13Zr作为良好的生物植入体医疗材料却因强度高、韧性大、加工过程中易产生颤振等问题, 综合考虑铣削过程中再生效应、模态耦合效应、过程阻尼效应等因素, 将铣削过程简化为二自由度铣削模型, 建立系统动力学方程, 并采用二阶全离散法进行求解。通过对比仿真结果, 证明了模型有效性, 并探究了各项因子对铣削稳定性的影响规律。最后, 设计了三因素四自由度正交实验, 将铣削方式、刀具磨损带带宽、刀具浸入比等因素依据对稳定性影响程度进行排序, 并且得出保证稳定性前提条件下Ti13Nb13Zr最佳铣削方案为采用逆铣, 刀具浸入比为0.25, 刀具磨损带带宽为35 μm。

       

      Abstract: To adress the new β titanium alloy Ti13Nb13Zr as a good medical material for bio-implants but prone to chattering vibration during machining due to its high strength and toughness, this paper comprehensively considers regeneration effect, modal coupling effect, process damping effect and other factors in the milling process, simplifies the milling process into a two-degree-of-freedom milling model, establishes the system dynamics equations, and adopts the second-order full-discrete method for the solving. By comparing the simulation results, the validity of the model was proved, and the influence of various factors on the milling stability was explored. Finally, the orthogonal experiment of three factors and four degrees of freedom was designed, and the milling mode, tool wear band bandwidth, tool immersion ratio and other factors were ranked by stability influence, and it was concluded that the optimal milling scheme of Ti13Nb13Zr under the premise of ensuring stability was using up milling, tool immersion ratio of 0.25, and tool wear band bandwidth of 35 μm.

       

    /

    返回文章
    返回