铁磁性材料疲劳损伤磁声发射表征方法
Characterization Method for Fatigue Damage of Ferromagnetic Materials by Magnetoacoustic Emission
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摘要: 针对铁磁性关键构件服役过程中疲劳损伤检测问题, 利用磁声发射对45号钢试件的疲劳损伤进行了检测。从磁声发射信号的时域波形、频谱和磁声滞回曲线中提取多种典型特征参数, 并分析了常规特征参数和等效磁滞特征参数与疲劳损伤的关系。结果表明, 提取出的4种典型特征参数随试件疲劳周期的变化呈现不同的规律性, 4种特征参数对不同疲劳程度的表征能力和敏感范围有较大的差异。随疲劳周期的增加, 半周期能量和等效剩余磁通密度呈先增加后减小规律, 半周期能量对试件早期疲劳状态变化更敏感, 等效剩余磁通密度对疲劳阶段后期状态变化更敏感; 等效矫顽力和重心频率随疲劳周期增加均呈现近似单调变化规律, 适合用于试件疲劳过程的表征。重心频率对试件早期疲劳状态变化更敏感, 等效矫顽力随疲劳周期数增加单调变化规律性更强。研究工作为铁磁性材料疲劳加载过程的状态监测和定量表征提供了可行思路。Abstract: To address the issue of fatigue damage detection of ferromagnetic key components in service, the fatigue damage of 45# steel specimens by magnetoacoustic emission (MAE) was carried out. A variety of typical characteristic parameters were extracted from the MAE time-domain waveforms, frequency spectra and magnetoacoustic hysteresis curves, and the relationships between the conventional and equivalent hysteresis characteristic parameters and fatigue damage were analyzed. Results show that different regularities with fatigue cycle are present in the four typical characteristic parameters extracted, and there are significant differences in the characterization ability and sensitivity range of them for the fatigue degree. With the increase of fatigue cycle, the half-period energy and equivalent residual flux density first increase and then decrease. Wherein half-period energy is more sensitive to the early fatigue state changes, and equivalent residual flux density is more sensitive to the state change in the late fatigue stage. In addition, the equivalent coercive force and gravity frequency show an approximate monotonic variation with fatigue loading, which is suitable for the characterization of fatigue process. The gravity frequency is more sensitive to the early fatigue state, and the monotonic variation of the equivalent coercivity with fatigue is more regular. The research provides a feasible technical solution for condition monitoring and quantitative characterization of ferromagnetic materials during fatigue loading.
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